Custom Thermopore Packing
for Pharma, Electronics
& Every Industry.
IK Thermopore manufactures precision-cut EPS packing solutions for pharmaceuticals, electronics, appliances, food, and industrial goods. Standard and fully custom molds — built to protect your product from factory to final delivery.
Product Specs at a Glance
EPS Thermopore Packing
What Is Thermopore Packing and How Does It Protect Your Products?
Thermopore packing is a custom-shaped Expanded Polystyrene (EPS) foam material used to protect products during storage, transit, and shipping. In Pakistan, it is also called thermocol packing or EPS packing — all three terms refer to the same closed-cell foam that is lightweight, durable, and resistant to moisture and shock.
Unlike bubble wrap or cardboard, thermopore packing is manufactured to match the exact shape of your product. Whether you need a precision insert for a medicine bottle, a corner protector for a television, or a full-wrap solution for industrial equipment — EPS can be molded to fit it without gaps that allow movement during transit.
The material works because of its cellular structure — millions of tiny air pockets trapped inside the foam absorb impact energy before it reaches your product. This is why thermopore packing has been the standard choice for pharma, electronics, and export industries across Pakistan for decades. At IK Thermopore, we have manufactured custom EPS packing solutions since 2004.
Key fact: Switching from cardboard-only to thermopore packing reduces product damage claims by up to 30%, directly protecting your profit margins and customer satisfaction.
EPS Thermopore Packing
Precision-molded foam protection for every product and industry — standard and fully custom.
Types of Thermopore Packing We Manufacture
Every product needs a different protection approach. We make thermopore packing in all the forms your business needs.
Sheet-Form Thermopore Packing
Flat EPS sheets cut to size — used as layer separators, base pads, and wrap sheets inside cardboard boxes. Available in thicknesses from 12mm to 100mm and densities from 12 to 30 kg/m³. Ideal when you need fast cushioning without the lead time of a custom mold. Popular for glassware, ceramics, and tile distribution across Punjab and Sindh.
Pharmaceutical Thermopore Packing
Non-toxic, odorless EPS trays, inserts, and dividers for medicine bottles, syringes, vials, and diagnostic kits. Sizes like 250ml bottle holders and 500ml medicine box inserts are produced regularly. Works alongside insulated thermopore boxes for temperature-sensitive pharma transport.
Electronics & Appliance Packing
Mobile phones, TVs, refrigerators, and washing machines all ship in EPS because no other material matches its weight-to-protection ratio at scale. Anti-static grades prevent electrostatic discharge on circuit boards. Corner blocks, inner trays, and full-wrap molds manufactured to your exact product dimensions.
Food & Cold-Chain Packing
Food-grade EPS packing for baked goods, dairy, fresh produce, and frozen meals — slows temperature change and prevents bruising during delivery. Pair with our thermopore boxes for a complete insulated cold-chain solution. Manufactured without harmful additives, safe for food contact applications.
Industrial & Export Packing
High-density EPS (20–30 kg/m³) for machinery parts, auto components, and precision instruments that survive container shipping. Withstands compressive loads without deforming — keeping fragile parts perfectly positioned throughout sea or air freight journeys from Pakistan to international buyers.
Custom Molded Thermopore Packing
Unique product shape that standard packing can't accommodate? We build a mold around it. Share your product or its drawings — we design the mold, produce samples for your approval, then manufacture at any volume. One-time mold cost, highly economical per unit at scale. Eliminates the movement inside packaging that causes most transit damage.
Six Reasons Businesses Across Pakistan Choose Thermopore Packing
From Karachi's humid port warehouses to Lahore's busy distribution networks — EPS consistently outperforms alternatives in real conditions.
Absorbs Impact Effectively
EPS compresses on impact and spreads force across the entire foam body instead of concentrating it on one point. Reduces product breakage by up to 30% compared to cardboard-only packaging.
Significantly Lighter Than Alternatives
EPS is over 95% air by volume — one of the lightest protective materials available. For exporters, this directly reduces shipping weight and freight cost on air cargo and courier shipments where every kg counts.
Completely Moisture Resistant
EPS does not absorb water. Unlike cardboard that collapses when wet, thermopore packing holds its shape in humid storage or rainy-season transport — critical where moisture damage is irreversible.
Cost-Effective at Every Volume
One of the most economical protective materials per unit of protection delivered. Per-piece cost drops significantly at bulk volumes — businesses packaging thousands of units monthly typically lower packaging cost while improving safety.
Fully Customizable to Any Shape
EPS is cut, molded, and shaped to match virtually any product geometry. Custom-fit packing means no gap and no movement — and no movement means no transit damage, regardless of how rough the journey is.
Safe for Food and Pharma Use
Food-grade and pharmaceutical-grade EPS is non-toxic, chemically inert, and odorless. These grades meet material requirements for regulated industries where packaging safety is reviewed during compliance audits.
Thermopore Packing vs Cardboard vs Bubble Wrap
A direct comparison of the three most common packing materials used in Pakistan — so you can make the right choice for your product and budget.
| Feature | ✓ Thermopore Packing (EPS) | Cardboard Only | Bubble Wrap |
|---|---|---|---|
| Shock Absorption | Excellent | Moderate | Good |
| Moisture Resistance | 100% Resistant | Absorbs Water | Moderate |
| Weight | Very Light (95% Air) | Medium | Light |
| Custom Shapes | Full Mold Customization | Limited | Not Possible |
| Food / Pharma Grade | Available | Not Suitable | Not Suitable |
| Temperature Insulation | Yes | No | No |
| Reusable | Yes — Multiple Uses | Single Use | Limited |
| Cost at Bulk Volume | Most Economical | Moderate | Most Expensive |
How to Choose the Right Thermopore Packing for Your Product
The right choice depends on your product's weight, fragility, transit conditions, and any regulatory requirements. Here is a practical guide:
Light & Fragile Items 12–16 kg/m³
Electronics, glassware, light appliances, ceramics. Standard density EPS delivers excellent cushioning without unnecessary weight. Sheet-form or simple insert designs work well for this category.
Pharma & Food Products Food-Grade
Medicine bottles, vials, food containers, dairy packaging. Always choose food-grade or pharma-grade EPS — non-toxic, odorless, certified safe for contact applications. Custom trays lock products in position.
Electronics & Components Anti-Static
Circuit boards, motherboards, mobile phones, sensitive electronics. Anti-static EPS is essential to prevent electrostatic discharge damage. Available in sheet and custom-molded form from IK Thermopore.
Heavy Industrial Items 20–30 kg/m³
Auto parts, machinery components, heavy appliances. High-density EPS withstands compressive loads without deforming — essential for export container shipping where packing must survive stacking and rough handling.
Temperature-Sensitive Goods Insulated
Vaccines, frozen foods, ice cream, cold-chain shipments. Combine EPS inserts with our thermopore insulated boxes for a complete cold-chain solution maintaining temperature for up to 24 hours.
Unique / Non-Standard Shapes Custom Mold
Products that don't fit any standard dimension. IK Thermopore develops a custom mold based on exact measurements. One-time mold cost — after approval, per-unit pricing is highly competitive at volume.
Not sure which type suits your product? Call +92 328 8304 655 — our team recommends the correct density, grade, and design based on your specs. No commitment required.
How We Manufacture Custom Thermopore Packing for Your Product
Getting custom EPS packing made is simpler than most businesses expect. Here is exactly how the process works from first contact to delivery at your warehouse.
Share Your Product Specifications
Call or send an enquiry with your product dimensions, weight, fragility level, and required quantity. You can send the actual product to our facility, or dimensional drawings and photos are sufficient for standard shapes.
We Design the Mold
Our team designs a mold matching your product's exact shape and selects the appropriate EPS density grade — standard, high-density, food-grade, or anti-static. You review the design before any production begins.
Sample Production & Approval
We produce sample pieces for you to test with your actual product. Confirm fit, protection level, and dimensions. Any adjustments are made before volume production starts — no surprises in the final batch.
Volume Production & Delivery
Once the sample is approved, full-scale production begins. Quality is checked throughout the run for consistent density and dimensions. Completed packing is dispatched to your location across Pakistan on the agreed timeline.
Start Your Custom Packing Order
Share your product specs today. We respond with a quote and production timeline within one business day.
📞 +92 328 8304 655 info@ikthermopore.comWho Uses Thermopore Packing in Pakistan?
Across manufacturing, pharma, food, and export — EPS packing is the trusted protection material for businesses that cannot afford damaged deliveries.
Thermopore Packing Price in Pakistan — What Affects the Cost?
There is no single fixed price for thermopore packing because every application has different density, shape, and volume requirements. Understanding what drives the cost helps you choose the right specification for your budget and protection needs.
- EPS Density Grade — Higher density (20–30 kg/m³) costs more per piece but offers significantly better compressive strength. Standard density (12–16 kg/m³) works well for lighter items and is more economical for high-volume runs.
- Shape Complexity — Flat sheet packing is the least expensive. Custom-molded pieces require a one-time mold investment but become very economical at volume — the mold cost divides across every unit produced.
- Order Quantity — Per-piece price drops as order quantity increases. Businesses ordering 1,000+ pieces per month receive significantly better rates than smaller spot orders.
- Grade Specification — Food-grade and pharmaceutical-grade EPS costs slightly more than standard. Anti-static grades for electronics carry a small premium over standard EPS.
- Delivery Location — We deliver factory-direct across Pakistan. Lahore orders dispatch in 1–2 days. Karachi, Islamabad, and Faisalabad orders typically arrive within 3–5 business days.
For an accurate price, call +92 328 8304 655 or email info@ikthermopore.com with your product dimensions and monthly volume. We send a written quote within the same business day.
Get a Same-Day Quote
Tell us your product type, size, and monthly quantity — we'll send factory-direct pricing immediately.
📞 +92 328 8304 655 info@ikthermopore.comWhat Our Clients Say About IK Thermopore Packing
Businesses across Pakistan have trusted our EPS packing solutions for over 20 years.
We switched from cardboard inserts to IK Thermopore's custom EPS trays for our 250ml medicine bottles. Breakage during transit dropped to nearly zero. The mold was ready faster than expected and volume pricing was very competitive.
Our electronics export packaging needed anti-static EPS and a specific molded corner protection shape. IK Thermopore delivered exactly what we needed. The custom mold process was straightforward and quality has been consistent across every batch.
For our bakery delivery business in Islamabad, the food-grade thermopore inserts keep our cakes and desserts in perfect condition. The IK Thermopore team helped us select the right density and size. Delivery to Islamabad is always on time.
Thermopore Packing Delivered Across Pakistan
Factory-direct supply to all major cities — no middleman, competitive rates everywhere.
Frequently Asked Questions About Thermopore Packing
Everything buyers, procurement managers, and business owners ask before placing their first order with us.
Have a Question We Haven't Answered?
Call our team directly. We advise on material selection, density, custom molds, and pricing for any volume.
📞 +92 328 8304 655 info@ikthermopore.comMore EPS Products from IK Thermopore
Ready to Order Thermopore Packing for Your Business?
Share your product type, dimensions, and monthly quantity. We'll send you factory-direct pricing with delivery timeline — same business day, every time.